15K ultrasonic jigs , 20K ultrasonic jigs, 30K ultrasonic jigs and 40K ultrasonic jigs can all be designed and customized.
Ultrasonic jigs, molds, welding heads, and fixtures are mainly used to install on ultrasonic plastic welding machines to weld plastic products. The welding is firm, there is no glue overflow, and the product is beautiful. Customers only need to provide products and 3D drawings to our company to make ultrasonic jigs, and we can also make samples according to customer requirements. Our factory specializes in the production of variousUltrasonic plastic welding machines and related molds, jigs, welding heads, high-frequency machines and matchinghigh-frequency molds , hot pressing molds, fixtures, etc. are of reliable quality and can be customized according to customer product requirements. We can customize 20K, 15K and various non-standard ultrasonic molds , 5KW, 8KW and various non-standard high-frequency molds according to customer requirements. Please call us for details. You are welcome to bring samples to our factory for trial machine proofing and processing of supplied materials for welding plastic products.
When using an improperly processed or unadjusted ultrasonic fixture, it will bring expensive losses to your production - it will destroy the welding effect, and even more seriously, it will directly cause damage to the transducer or generator. Therefore, the design of the ultrasonic fixture is by no means as simple as its appearance. On the contrary, it requires a lot of professional knowledge and skills. How to ensure that the fixture can work best? How to ensure that the ultrasonic fixture can effectively transmit the mechanical vibration converted by the transducer to the workpiece to form a continuous and stable welding-Shenzhen Osaiwei Ultrasonic, our engineers have considered every link very fully. Ultrasonic fixtures are one of the most technically profound aspects of ultrasonic technology. Even with several years of design and development experience, we still firmly believe that only through strict testing and quality control can the best ultrasonic fixtures be produced. Our engineers perfectly combine the acoustic and mechanical properties of ultrasonic fixtures to design products that best meet customer needs.
Every set of welding heads and ultrasonic jigs we produce, whether standard products or customized according to customer requirements, are made of the best materials and repeatedly tested. The shape, strength, audio frequency and other parameters of the ultrasonic jigs have been tested many times to meet the most stringent standards, and the welding heads and ultrasonic molds are perfectly matched.
Ultrasonic fixture service life
The service life of an ultrasonic fixture is determined by two aspects: first, the material, and second, the process.
Materials: Ultrasonic welding requires metal materials to have good flexibility (small mechanical loss during ultrasonic transmission), so the most commonly used materials are imported aluminum alloys and titanium alloys. Materials are one of the main reasons for ensuring the life of ultrasonic molds and the effect of welding products. The process of ultrasonic fixture completion is complicated. Therefore, not only must ultrasonic mold engineers carefully select materials when designing, but they must also understand what materials their own products require to be used to avoid affecting their timeliness and quality due to negligence.
1. Product requirements: Determine the service life and wear rate of the ultrasonic mold, and thus determine the type of metal to be used.
2. Product shape: What welding process to use, the size of the ultrasonic mold, the pressure transmission area, the possible deformation of the product during welding, how much power and what kind of function is required. Can the work be completed in one welding?
3. The plastic properties of the product: determine the working amplitude of the ultrasonic mold, which part should receive the ultrasonic energy, the form, position and size of the energy-conducting line. When combining different plastics, how should the contact position be designed?
"Quality innovation, professional focus, sincere service" is another feature of our company. We insist on providing users with high-quality products, paying attention to customer needs with a sincere attitude, and serving users with good reputation.
Professional R&D and productionUltrasonic welding machines and supporting molds, welding heads, jigs,supportingmolds, hot pressing molds, fixtures, etc., with more than ten years of technical experience. Using 7075 imported aluminum and titanium alloy materials, using CNC computer gongs for high-precision processing, one to three working days of production cycle, door-to-door delivery and installation and debugging, if it is a mold quality problem, free warranty for three months, machine quality problem free warranty for one year, lifelong maintenance. Welcome new and old customers to the factory to discuss business!
